Plunge Cut With Ball End Mill

Compression end mills combine the best of both worlds and produce a smooth surface on both ends of the workpiece when cutting.

Plunge cut with ball end mill.

A ball end mill is constructed of a round cutting edge and used in the machining of dies and molds. So what type of end mills do you require for general milling applications. They use the end of the tool to cut instead of the periphery which beneficially changes the cutting forces from a predominantly radial to axial direction. It can be compared to a boring operation with interrupted cuts.

Plunge milling operations vary considerably from traditional milling. 1 1 2 cut diam 0 118 max depth of cut 1 1 4 shank diam indexable plunge end mill straight shank uses htp lnht 1006 insert style htp ln10 toolholder style through coolant. Starter pack end mills. For most woods i usually set the plunge rate to 10 mmsec or less.

Additionally most mills are center cutting meaning they are able to cut both axially and laterally. For hardwoods plywood and aluminium. Ball end mills also known as ball nose end mills are used for milling contoured surfaces slotting and pocketing. Plunge rate this is the speed at which the bit enters the wood.

High quality 2 flute slot drills up cut and down cut end mills. How to apply plunge milling operations cutting process. To minimize tool breakage and stress on the material being cut most cnc software will ramp the end mill slowly into. Keep in mind that end mills are meant to cut from the side whereas drills are meant to cut vertically.